Production

Mavet has recently overhauled its production process, which is now equipped with modern machinery and advanced quality control systems.

Mavet has recently overhauled its production process, which is now equipped with modern machinery and advanced quality control systems.

Mavet is attentive to ecology and new technologies with low environmental impact. Adopted an advanced painting system that uses environmentally-friendly solvent-free paints and a residue recovery system.
Mavet constantly invests in its production process, which is highly efficient and conforms to occupational safety and health laws.

Mavet is capable of producing high-end composite fibre helmets at its Italian plant and other types of helmets at its foreign sites.

• COMPONENT POSITIONING

  The step in the production of a fibre helmet is positioning the fibre components in the mould.
  This is a highly important step for which Mavet employs expert and highly qualified personnel.

• IDENTIFICATION MICROCHIP

  Each helmet is identified by a microchip, implanted in the layering of the shell, which contains all relevant information about its production and technical characteristics.

• SHELL MOULDING

  Mavet produces directly its own line of composite-material shells.

• WATER-CUTTING OF THE SHELL

  The shells are cut by a high-pressure water jet and fully computerised machinery that ensures high precision.

• COMPONENT ASSEMBLY

  Mavet is able to create and apply graphics in both special and long runs.
  
  The microchip inside the helmet is read during every step of production to check the progress of production.
  
  Mavet is particularly specialised in the insertion of electronic components inside the helmet, such as Bluetooth communications systems with intercom functions and interfaces with mobile communications systems or navigators.
  
  

• COMPONENT TESTING AND INSPECTION

  The proper functioning of electronic equipment is checked at stations placed along the assembly line.
  Each helmet is weighed to ensure it conformity to the parameters required by the client.
  At the end of the production cycle, the microchip is read for the last time before the helmet is put in a box together with the accessories and documentation specified by the client.
  
  The outer shell is finished with additional mechanical components such as air intakes and visor movement hardware.